I--- Flow 3d Cast Advanced Crack [upd] | Verified Source |

: The software tracks the solid fraction of the metal. Critical cracks often form during the final stages of solidification when the metal has low strength but high thermal contraction. 2. Identifying Contributing Defects

The entire point of simulation is to predict reality. A cracked solver has no quality assurance. You might run a simulation that shows perfect die filling, but in reality, the crack corrupted the surface tension coefficient. Your actual casting will have porosity that the software failed to predict. because it gives false confidence. i--- Flow 3d Cast Advanced Crack

In a traditional workflow, the part is cast, and a crack is discovered in the web area during machining. The engineers change the gate location, hoping to alter the thermal profile. They re-run the tool, scrap thousands of dollars in metal, and the crack moves to a different location. : The software tracks the solid fraction of the metal